Evacuation and filling systems are sort of hidden stars of automotive fluid management. These machines simply make it easy and convenient to dispense fluids. Evacuates And Fills Automotive Systems are designed for precision, reliability, and performance. Designed for broad applications of handling fluids to automotive parts, these machines increase efficiency and reduce waste. When it comes to specific requirements for modification and standard compliance, they meet these needs easily.
Types of Evac & Fill Machines
At Patvin, several types of Evac & Filling Machine models are available.
Coolant Filling Machine
This Fluid handling system accurately and efficiently fills radiator coolant and battery cooling circuits of electric vehicles.
Technical Specifications
- Optimized for 4 – 27 JPH Tact time.
- 25 mbar Vacuum at gun tip.
- Coolant filling rate: 10 to 14 LPM.
- Filling accuracy: 2mm on reservoir/degassing bottle.
- Glycol to water ratio accuracy: +/- 2%.
- Single and multiple-ratio design.
- The uncongested pneumatic Clamping gun with no dripping.
- Gun weight: 2.2–3.0 kg.
- 99% uptime of the machine.
- Passage and interstitial air leakage testing with positive pressure test.
- Preparation of the final report and its printing.
Machine Features
- The AV alarms are linked automatically to initiate the process sequence.
- Optional manual operation sequence.
- Customizable layout and gun design.
- Drive tests do not require frequent top-ups with coolant.
- Barcode or MES-based model selection for the specific parameter.
- Proactive diagnostics of faults, and energy usage through the Human Machine Interface.
- Less time of exposure for guns to be replaced.
- Parts from reliable or overseas suppliers.
Applications
- Battery/Traction Cooling System.
- Cooling Coil Filling Machine.
Brake Oil Filling Machine (Online)
Automatically tops up with brake oil and assists with ABS valve operation through the use of sophisticated technology.
Technical Specifications
- Suitable for 4-27 JPH Tact time.
- 1 mbar Vacuum at gun tip.
- Oil filling rate: 3–6 LPM.
- Filling accuracy: 2mm on reservoir/degassing bottle.
- Pneumatic clamping gun with zero dripping.
- Gun weight: 2.2–3.0 kg.
- 99% uptime of the machine.
- Vehicle communication through CAN/Ethernet port.
- Major and minor leak testing with positive air pressure tests.
- Preparation of reports and making printouts.
Machine Features
- Automatic and manual process sequences.
- Customizable layout and gun design.
- Process measurement and troubleshooting through the Human Machine Interface.
- Energy consumption monitoring.
- Low intervals of gun swap minimize time off.
- High-quality, imported components.
Applications
- Brake/Clutch/Power Steering Circuit.
Brake Oil Filling Machine (Repair Station)
A great fit for repair stations with ABS compliance for accurate brake oil fill-up.
Technical Specifications
Same as brake oil filling machines.
Machine Features
Same as online brake oil filling machines.
Applications
- Brake/Clutch/Power Steering Circuit.
Power Steering Oil Filling Machine
Proper oil supply in the power steering system for ease of handling a vehicle.
Technical Specifications
Same as brake oil filling machines.
Machine Features
Same as brake oil filling machines.
Applications
- Brake/Clutch/Power Steering Circuit.
Cab Tilt Oil Filling Machine
Specifically designed for operating cab tilt mechanisms, thus this Filling system is easy to operate and perform with the utmost efficiency.
Technical Specifications
Same as brake oil filling machines.
Machine Features
Same as brake oil filling machines.
Applications
- Brake/Clutch/Power Steering Circuit.
Clutch Oil Filling Machine
This Evac machine manages clutch systems functions in enhanced evacuation and pressurization of restricted areas.
Technical Specifications
Same as brake oil filling machines.
Machine Features
Same as brake oil filling machines.
Applications
- Brake/Clutch/Power Steering Circuit.
AC Gas Charging Machine
This Evacuation machine is compatible with R134a or HFO/R134yf and can accommodate nitrogen pressure testing and recovery functionalities.
Technical Specifications
- Suitable for 4-27 JPH Tact time.
- 1 mbar Vacuum at gun tip.
- Gas charging rate: 20–40 grams/second.
- Charging accuracy: ±20 grams.
- Gun weight: 2.2–3.0 kg.
- 99% uptime of the machine.
- The use of nitrogen pressure tests in leak testing.
- Gas recovery and PAG oil filling options.
- Integrated gas leak detection sensor.
- Preparation of report and its printing.
Machine Features
- Customizable layouts for specific spaces.
- Barcode or MES-based model selection for parameters.
- Remote fault diagnosis and energy monitoring through HMI.
- Immediate replacement of the guns reduces the amount of time lost on the project.
- High-quality, imported components.
Applications
- Air Conditioning Circuit.
Engine Mounts Filling Machine
Special models with optional ball pressing parts for higher efficiency.
Applications
- Engine Mount Filling.
Benefits of Evac & Fill Systems
- Precision and Reliability: Evac & Filling Machine prevents any chance of improper administration of fluids as well as ensures that the preparations are standard.
- Efficiency: Faster turnaround time to market through high machine utilization.
- Waste Reduction: Evacuates And Fills Automotive Systems reduces the wastage of fluids with the help of accurate filling.
- Customization: Special layouts and settings depending on the customer’s requirements.
- Energy Monitoring: Encourages sustainable practices with the use of energy-efficient designs.
- Ease of Use: The fluid handling system includes automated sequences and friendly user interfaces.
- Durability: Superior constituent materials are conducive to performance durability.
Applications of Evac & Filling Machine
- Radiator Coolant Filling.
- Brake/Clutch/Power Steering Circuit.
- Air Conditioning Systems.
- Cab Tilt Mechanisms.
- Engine Mounts Filling.
Conclusion
In conclusion, Evacuates And Fills Automotive Systems from PATVIN are simply the best devices for automotive fluid handling. According to new technologies, accuracy, and flexibility, they improve production and maintenance procedures. They are sturdy in construction to guarantee long-term use as well as improve production capacity. Select PATVIN for quality and innovative products and services in your desired field.
FAQs
- Can these machines handle multiple fluid types?
Yes, Evacuates And Fills Automotive Systems are compatible with a wide range of fluids and gases.
- Can the machines be tailored to meet certain needs?
Indeed, specialized layouts and features can be implemented with regard to the customers’ requirements.
- How do these machines reduce downtime?
The fast change of guns with reduced downtime reduces interferences.