Project Location: Russia
Industry: Automotive
Customer: Four Wheeler
OEM (Identity confidential)
Customer Requirement:
Customer required to install and commission new paint shop comprising of paint
circulation systems, solvent distribution and recovery system.
The system must fulfill the requirement at the Robotic painting station and manual
painting station at desired flow rates and pressures @required application temperature.
• Paint Circulation Systems for Primer, Basecoat & clear coat
• Solvent Distribution System
• Solvent Recovery System
• Automatic controls and data acquisition
System objectives
The system is designed and installed keeping in mind the following critical factors that affect the end result:
• Hydraulically balanced Pressure system to deliver desired quantities of paint to the application stations.
• Tight Viscosity control +/-2Deg C via Temperature Heat /Cool System.
• Flow Monitoring System (Cycle Counter)/ Pressure Sensor to ensure optimum velocity in all section of the pipe network ,
thereby avoiding material degradation & shear
An Auto Fill System between the Mix Tank and the Supply Tank ensure uninterrupted flow of paint through the Supply Pump
and Network, Alarms are Provided for Operator Response.
Materials Used SST 304 (AISI304) with good internal finish provides easy cleaning and flushing, provides the flexibility to meet
production and material needs today and in the future.
Product Delivered
Stainless steel tank system (preparation + Supply) with pneumatic supply pump.
Passing through multi-tube heat exchanger for temperature condition.
Circulation Return line back to tank with Back pressure regulator.
• Primer system : 3 systems (400 ltrs dual tank- preparation + Supply)
• Basecoat system : 12 systems (400 ltrs dual tank- preparation + Supply)
• Clear coat system : 2 systems (400 ltrs dual tank- preparation + Supply)
• Washing Thinner system : 1 system (600 ltrs tank)
• Dilution Thinner system : 3 systems (400 ltrs tank)
• Polyester system system : 2 systems (400 ltrs dual tank- preparation + Supply)
• Solvent Recovery System for Primer : 1 system (300 ltrs tank)
• Solvent Recovery System for Basecoat : 1 system (500 ltrs tank)
• Solvent Recovery System for Clearcoat : 1 system (500 ltrs tank)
• Solvent Recovery collection in PMR : 2 systems (1000 ltrs tank)
• Heat /Cool Temperature Conditioning System : 1 unit
System description
• Automatic control of paint transfer from mixing to supply tank.
• Automatic filling of Mix tank.
• Main feed pump safety cutoff and Paint leak detection provision
• Mixing thinner distribution for each mixing tank with volumetric feeding.
• Centralized control and monitoring on Scada.
• Realtime monitoring of pressure , level & temperature of each product.
Technology
• Uses Pneumatic technology pumping system for handling of fluid for transfer and supply to application station
• ATEX approved control systems
• Centralized monitoring of real time PCS system parameters
• Data Acquisition for process control
