Clutch Oil Filling Machine
Patvin Engineering offers a specialized Clutch Oil Filling Machine designed for precise and efficient filling of clutch fluid in various automotive applications.
Technical Specifications of Clutch Oil Filling Machine
- High Speed: Suitable for a wide range of tact times, from 4-27 JPH, to meet the demands of modern production lines.
- Strong Vacuum: Achieves a powerful 1mbar vacuum at the gun tip for effective air removal and complete filling of the clutch system.
- Efficient Filling: Fills clutch fluid at a rate of 3-6 LPM, ensuring timely completion of the filling process.
- Exceptional Accuracy: Guarantees filling accuracy within 2mm on the reservoir or degassing bottle, minimizing waste and ensuring consistent quality.
- Clean Operation: Features a pneumatic clamping gun with zero dripping, maintaining a clean and safe work environment.
- Lightweight Gun: The gun weighs between 2.2 and 3.0 kilograms, reducing operator fatigue.
- High Uptime: Boasts a 99% uptime, maximizing production efficiency and minimizing downtime.
- Advanced Vehicle Communication: Integrates with vehicle CAN/Ethernet interfaces (if applicable) to control relevant systems during the evacuation and filling process for optimal results.
- Thorough Leak Testing: Includes a comprehensive leak testing facility with positive air pressure to ensure the integrity of the filled system.
- Detailed Reporting: Generates and prints detailed reports on the filling process for quality control and data analysis.
Machine Features
- Automated Process: Offers a fully automated process sequence with audio-visual alarms for user guidance and safety.
- Flexibility: Provides the option for manual operation to accommodate specific needs and vehicle types.
- Customization: Features a customizable machine layout to fit seamlessly into your existing production line or workspace.
- Versatile Gun Design: Allows for customization of the gun design to suit specific application requirements and vehicle access points.
- Complete Filling: Ensures proper clutch fluid filling in the circuit, eliminating the need for manual top-ups after the test drive.
- Tailored Design: Designed with consideration for customer floor space, vehicle parameters, and cycle time for optimal integration.
- Smart Selection: Enables model or variant selection through a barcode scanner or MES/AMES/VTS system, automatically adjusting filling parameters for different vehicle types.
- Proactive Maintenance: Integrates condition-based and time-based alarms to proactively identify potential issues and prevent unexpected downtime.
- Efficient Troubleshooting: Provides fault diagnosis through the HMI for quick and easy troubleshooting, minimizing downtime.
- Energy Efficient: Monitors energy consumption to optimize machine operation and reduce energy costs.
- Real-time Monitoring: Offers real-time process monitoring on the HMI for enhanced control and visibility, ensuring quality and transparency.
- Quick Gun Replacement: Incorporates a quick replacement system for the gun, minimizing downtime during maintenance.
- High-Quality Components: Utilizes high-quality components from reputable manufacturers for long-lasting performance and reliability.
Applications of Clutch Oil Filling Machine
Clutch Oil Filling Machine is specifically designed for the precise and efficient filling of clutch fluid in various automotive applications, particularly suitable for SUVs, trucks, buses, and trailers.
Conclusion
Patvin Engineering’s Clutch Oil Filling Machine is a specialized solution for accurate and efficient filling of clutch fluid in modern automotive manufacturing. With its advanced features, user-friendly interface, and focus on quality, this machine can significantly enhance your production processes and improve the overall quality of your vehicles.
FAQs
Our clutch oil filling machine automates the complete clutch fluid replacement process with vacuum evacuation and precise refilling. The system connects directly to clutch hydraulic circuits and fills at 3-6 liters per minute with 2mm accuracy.
A filling machine automates fluid dispensing processes in automotive manufacturing and service applications. Our clutch oil filling machines deliver precise hydraulic fluid filling with leak testing, real-time monitoring, and 99% uptime reliability.
For seamless gear changes, clutch oil transfers hydraulic pressure from the clutch pedal to the release bearing. Using vacuum evacuation technology, our clutch oil filling machine eliminates air bubbles and guarantees appropriate fluid levels.
Liquid filling machines include brake fluid fillers, coolant systems, power steering units, and clutch oil filling machines. Our specialized clutch oil filling machine handles hydraulic fluids with customizable gun designs and automated process sequences.