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Brake Oil Filling Machine (Online)

This machine is customisable and specifically designed for the accurate and efficient filling of brake fluid in various automotive circuits, including brake, clutch, and power steering systems. It is not suitable for air brake systems.

Brake Oil Filling Machine Technical Specifications

High Speed: Suitable for a wide range of tact times, from 4-27 JPH, to keep your production lines moving.

  • Strong Vacuum: Achieves a powerful 1mbar vacuum at the gun tip for effective air removal and complete filling.
  • Efficient Filling: Fills brake fluid at a rate of 3-6 LPM, ensuring timely completion of the process.
  • Exceptional Accuracy: Guarantees filling accuracy within 2mm on the reservoir or degassing bottle, minimizing waste and ensuring consistent quality.
  • Clean Operation: Features a pneumatic clamping gun with zero dripping, maintaining a clean and safe work environment.
  • Lightweight Gun: The gun weighs between 2.2 and 3.0 kilograms, reducing operator fatigue.
  • High Uptime: Boasts a 99% uptime, maximizing production efficiency and minimizing downtime.
  • Advanced Vehicle Communication: Integrates with vehicle CAN/Ethernet interfaces to activate ABS valves during the evacuation and filling process for optimal results.
  • Thorough Leak Testing: Includes a comprehensive leak testing facility with positive air pressure to ensure the integrity of the filled system.
  • Detailed Reporting: Generates and prints detailed reports on the filling process for quality control and data analysis.

Brake Oil Filling Machine Machine Features

  • Automated Process: Offers a fully automated process sequence with audio-visual alarms for user guidance and safety.  
  • Flexibility: Provides the option for manual operation to accommodate specific needs.
  • Customization: Features a customizable machine layout to fit seamlessly into your existing production line.  
  • Versatile Gun Design: Allows for customization of the gun design to suit specific application requirements.
  • Complete Filling: Ensures proper brake fluid filling in the circuit, eliminating the need for manual top-ups after the test drive.
  • Tailored Design: Designed with consideration for customer floor space, vehicle parameters, and cycle time for optimal integration.
  • Smart Selection: Enables model or variant selection through a barcode scanner or MES/AMES/VTS system, automatically adjusting filling parameters.
  • Proactive Maintenance: Integrates condition-based and time-based alarms to proactively identify potential issues and prevent downtime.
  • Efficient Troubleshooting: Provides fault diagnosis through the HMI for quick and easy troubleshooting.
  • Energy Efficient: Monitors energy consumption to optimize machine operation and reduce energy costs.
  • Real-time Monitoring: Offers real-time process monitoring on the HMI for enhanced control and visibility.  
  • Quick Gun Replacement: Incorporates a quick replacement system for the gun, minimizing downtime during maintenance.
  • High-Quality Components: Utilizes high-quality components from reputable manufacturers for long-lasting performance and reliability.

Applications of Brake Oil Filling Machine

This machine is customisable and specifically designed for the accurate and efficient filling of brake fluid in various automotive circuits, including brake, clutch, and power steering systems. It is not suitable for air brake systems.

Conclusion

Patvin Engineering’s Brake Oil Filling Machine (Online) is a cutting-edge solution for precise, efficient, and reliable brake fluid filling in modern automotive manufacturing. With its advanced features, integrated technology, and focus on quality, this machine can significantly enhance your production processes and improve the overall quality of your vehicles.

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