The filling system enables accurate packaging of oil. These machines improve production speed and precision. These machines ensure quicker and better performance in the production process. Metered systems use no vacuum and measured equipment, thus eliminating complexities.
Metered systems include volumetric systems, gravimetric systems, and flow meter systems. Volumetric fillers help to keep the volume measurement as accurate as possible. The gravimetric fillers ensure that the weight of the fillers in the high-value oils is accurately determined. Through flow metering systems, filling is fast and efficient. Choosing the right machine depends on oil type and production needs. This guide discusses various types of oil-filling machines and their characteristics.
Types of Metered Filling Machines
Patvin offers these reliable oil-filling machines designed to meet diverse industrial needs:
Diesel (Fuel) Metered Filling Machine
Frequently used for refueling diesel-fueled vehicles. Helps fill precisely and quickly. This Metered Filling Machine is used in industrial and automotive applications.
Shock Absorber Filling Machine
Can fill shock absorbers accurately. Facilitated efficiency during the assembling of high-performance vehicles. Designed for outcome predictability.
Hydraulic Oil Filling Machine
A high-output pump that efficiently fills hydraulic systems. Accommodates industrial and automotive hydraulic applications. Achieves accurate dispensing of the oil.
Diesel Exhaust Fluid (DEF) Filling Machine
Fills DEF tanks for vehicles with precision. Helps to maintain compliance with emission standards. This Filling system is most appropriate for big-scale operations.
Windshield Fluid Filling Machine
Designed to fill windshield fluid reservoirs in an accurate manner. Developed specifically for automotive production line systems. This Automatic Metered Filling Machine provides efficient and contamination-free service.
Engine/Gearbox/Axle Oil Filling Machine
This one is used for filling engine, gearbox, and axle oils. Option to heat specific oils included. Guarantees high accuracy and reliability of the results.
Benefits of Automatic Metered Filling Machine:
An Automatic Metered Filling Machine comes with a plethora of benefits such as.
- Efficient Filling: Accurately delivers flows from 3-20 liters per minute. Maintains a 1% filling accuracy for consistent and reliable results.
- Lightweight Guns: Guns weigh only 1.5–2.0 kg. It leads to a decrease in case of operator fatigue which in turn leads to an increase in usage. Improved comfort and overall efficiency of the system during repeated usage.
- High Uptime : It ensures 99% machine uptime to have high reliability. Features include report generation and printing for enhanced trace of results.
- Flexible Tact Time: Effectively processes 4-27 jobs per hour. This Metered filling system can operate at a number of speeds in order to match specific production needs of different industries.
- Automated and Manual Features: Automated processes contain AV alarms for notification. Condition and time-based alarms enhance the safety and effectiveness of the functionality. The ability to manually control some functions ensures flexibility for specific scenarios.
- Customizable Layout and Design: Machine layout perfectly fits customer spaces. Guns are tailored to suit unique requirements. Incorporates floor space, the undertaking vehicle, and the cyclic time. Developed to offer optimum responsiveness for various operational requirements.
- Proper DEF Circuit Filling: Filling system completes post-test top-ups by accurately filling DEF. Can work correctly without interference from the operator and make adjustments where necessary.
- Real-Time Monitoring and Diagnosis: Records energy use and processes on the human-machine interface. Fault diagnostics assist in solving problems and efficiency.
Application of Metered Filling Machine:
A Metered filling machine is typically found in automobile manufacturing as well as heavy vehicle production lines. The self-compounding accurately fills the DEF tanks in diesel vehicles and conforms to emission standards. These systems are also applied in vehicle maintenance centers and fleets as well as in Industrial applications in order to increase the efficiency of exhaust systems with low emissions.
Automatic Metered Filling Machine plays an important role in ensuring proper filling of the tanks effectively. As sophisticated machines boast versatile customization, high precision, and low operational interruption, these systems improve efficiency and standards in different business sectors.
FAQs:
- What types of oils can be filled with metered filling machines?
Metered filling machines are versatile and can fill a range of oils apart from diesel such as engine, gearbox, and axle oils.
- How does the filling accuracy of metered machines compare to other systems?
Metered filling machines ensure the right measure of filling with an accuracy rate of 1%. This outweighs the conventional filling systems since they are fast and consistent for use in mass production.
- What are the benefits of using a metered filling machine?
The metered filling system is very efficient, and accurate, and has low operating time as compared to other methods. They provide tacting options that include flexibility in tact time, automated, and manual operations styles, flexibility in layout, and real-time monitoring, and hence suit operations in various industries.
